Boulton Eyewear

Not only suits should be tailor-made

Boulton Eyewear was a startup I co-founded with my business partner, built around a simple idea: eyewear should fit the individual, not the average. While most glasses are mass-produced in standardized sizes, every face is unique. With Boulton we set out to combine digital technology, design, and craftsmanship to create truly personalized eyewear.

Our process started with a 3D scan of the customer’s face, captured through a series of smartphone photos. From this data we generated a detailed digital replica containing hundreds of facial reference points. Using this model, we tailored a selected frame design to the individual customer so that it would fit perfectly around the nose, ears, and face geometry.

Each frame was then produced on demand using professional 3D printing technology. Because every frame was unique, the production process was fully digital and highly flexible. After printing, the frames received manual finishing and were fitted with custom cut lenses, either prescription or sun lenses. Customers could also personalize colors and details, including subtle elements like engraved initials.

Within the Boulton project I was responsible for developing the technical foundation behind the concept. My work included researching and selecting suitable materials for 3D-printed frames, developing the technical workflow from facial scan to manufacturable model, and collaborating on the frame designs themselves. In addition, I contributed to presentations, storytelling, and public-facing communication about the project.

Boulton Eyewear explored how emerging technologies such as 3D printing can transform a traditionally mass-produced product into a truly personal one. Combining engineering, design, and customization in a single product experience.

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